#include "InlineCurrentSense.h" // InlineCurrentSensor constructor // - shunt_resistor - shunt resistor value // - gain - current-sense op-amp gain // - phA - A phase adc pin // - phB - B phase adc pin // - phC - C phase adc pin (optional) InlineCurrentSense::InlineCurrentSense(float _shunt_resistor, float _gain, int _pinA, int _pinB, int _pinC){ pinA = _pinA; pinB = _pinB; pinC = _pinC; shunt_resistor = _shunt_resistor; amp_gain = _gain; volts_to_amps_ratio = 1.0f /_shunt_resistor / _gain; // volts to amps // gains for each phase gain_a = volts_to_amps_ratio; gain_b = volts_to_amps_ratio; gain_c = volts_to_amps_ratio; } // Inline sensor init function void InlineCurrentSense::init(){ // configure ADC variables _configureADCInline(pinA,pinB,pinC); // calibrate zero offsets calibrateOffsets(); } // Function finding zero offsets of the ADC void InlineCurrentSense::calibrateOffsets(){ const int calibration_rounds = 1000; // find adc offset = zero current voltage offset_ia = 0; offset_ib = 0; offset_ic = 0; // read the adc voltage 1000 times ( arbitrary number ) for (int i = 0; i < calibration_rounds; i++) { offset_ia += _readADCVoltageInline(pinA); offset_ib += _readADCVoltageInline(pinB); if(_isset(pinC)) offset_ic += _readADCVoltageInline(pinC); _delay(1); } // calculate the mean offsets offset_ia = offset_ia / calibration_rounds; offset_ib = offset_ib / calibration_rounds; if(_isset(pinC)) offset_ic = offset_ic / calibration_rounds; } // read all three phase currents (if possible 2 or 3) PhaseCurrent_s InlineCurrentSense::getPhaseCurrents(){ PhaseCurrent_s current; current.a = (_readADCVoltageInline(pinA) - offset_ia)*gain_a;// amps current.b = (_readADCVoltageInline(pinB) - offset_ib)*gain_b;// amps current.c = (!_isset(pinC)) ? 0 : (_readADCVoltageInline(pinC) - offset_ic)*gain_c; // amps return current; } // Function synchronizing current sense with motor driver. // for in-line sensig no such thing is necessary int InlineCurrentSense::driverSync(BLDCDriver *driver){ return 1; } // Function aligning the current sense with motor driver // if all pins are connected well none of this is really necessary! - can be avoided // returns flag // 0 - fail // 1 - success and nothing changed // 2 - success but pins reconfigured // 3 - success but gains inverted // 4 - success but pins reconfigured and gains inverted int InlineCurrentSense::driverAlign(BLDCDriver *driver, float voltage){ int exit_flag = 1; if(skip_align) return exit_flag; // set phase A active and phases B and C down driver->setPwm(voltage, 0, 0); _delay(200); PhaseCurrent_s c = getPhaseCurrents(); // read the current 100 times ( arbitrary number ) for (int i = 0; i < 100; i++) { PhaseCurrent_s c1 = getPhaseCurrents(); c.a = c.a*0.6f + 0.4f*c1.a; c.b = c.b*0.6f + 0.4f*c1.b; c.c = c.c*0.6f + 0.4f*c1.c; _delay(3); } driver->setPwm(0, 0, 0); // align phase A float ab_ratio = fabs(c.a / c.b); float ac_ratio = c.c ? fabs(c.a / c.c) : 0; if( ab_ratio > 1.5f ){ // should be ~2 gain_a *= _sign(c.a); }else if( ab_ratio < 0.7f ){ // should be ~0.5 // switch phase A and B int tmp_pinA = pinA; pinA = pinB; pinB = tmp_pinA; gain_a *= _sign(c.b); exit_flag = 2; // signal that pins have been switched }else if(_isset(pinC) && ac_ratio < 0.7f ){ // should be ~0.5 // switch phase A and C int tmp_pinA = pinA; pinA = pinC; pinC= tmp_pinA; gain_a *= _sign(c.c); exit_flag = 2;// signal that pins have been switched }else{ // error in current sense - phase either not measured or bad connection return 0; } // set phase B active and phases A and C down driver->setPwm(0, voltage, 0); _delay(200); c = getPhaseCurrents(); // read the current 50 times for (int i = 0; i < 100; i++) { PhaseCurrent_s c1 = getPhaseCurrents(); c.a = c.a*0.6f + 0.4f*c1.a; c.b = c.b*0.6f + 0.4f*c1.b; c.c = c.c*0.6f + 0.4f*c1.c; _delay(3); } driver->setPwm(0, 0, 0); float ba_ratio = fabs(c.b/c.a); float bc_ratio = c.c ? fabs(c.b / c.c) : 0; if( ba_ratio > 1.5f ){ // should be ~2 gain_b *= _sign(c.b); }else if( ba_ratio < 0.7f ){ // it should be ~0.5 // switch phase A and B int tmp_pinB = pinB; pinB = pinA; pinA = tmp_pinB; gain_b *= _sign(c.a); exit_flag = 2; // signal that pins have been switched }else if(_isset(pinC) && bc_ratio < 0.7f ){ // should be ~0.5 // switch phase A and C int tmp_pinB = pinB; pinB = pinC; pinC = tmp_pinB; gain_b *= _sign(c.c); exit_flag = 2; // signal that pins have been switched }else{ // error in current sense - phase either not measured or bad connection return 0; } // if phase C measured if(_isset(pinC)){ // set phase B active and phases A and C down driver->setPwm(0, 0, voltage); _delay(200); c = getPhaseCurrents(); // read the adc voltage 500 times ( arbitrary number ) for (int i = 0; i < 50; i++) { PhaseCurrent_s c1 = getPhaseCurrents(); c.c = (c.c+c1.c)/50.0f; } driver->setPwm(0, 0, 0); gain_c *= _sign(c.c); } if(gain_a < 0 || gain_b < 0 || gain_c < 0) exit_flag +=2; // exit flag is either // 0 - fail // 1 - success and nothing changed // 2 - success but pins reconfigured // 3 - success but gains inverted // 4 - success but pins reconfigured and gains inverted return exit_flag; }